Vertical Plank Wood Barn Door

We’re here for you all day, every day, even on weekends. If you need help with your order, just shoot an email to evan@thebarndoorhardwarestore.com. He’ll give you all the suggestions, ideas, and personal assistance you need to get your order just right. 

Here is a breakdown of the factors to consider when selecting the height and width of your barn door:

Doorway without Molding:

• Overlay: A 2-inch overlay is recommended to provide a barrier for light, sound, and privacy. This will make the barn door 2 inches taller than the opening.
• Clearance Restrictions: If there is limited clearance, a 1-inch overlay can be used.
• Floor Clearance: The door should be lifted 1/2 inch off the floor for smooth rolling.

Cased Opening:

• Aesthetics: The door should ideally cover the entire casing for a visually pleasing appearance.
• Measurement: Measure the height from the floor to the top of the casing to determine the required barn door height.

Additional Considerations:

• Building Codes: Ensure that the barn door complies with local building codes regarding size and safety regulations.
• Functionality: Consider the intended use of the barn door and any specific requirements, such as wheelchair accessibility or energy efficiency.
• Style: Choose a barn door size that complements the overall style and design of your space.

By carefully considering these factors, you can select the ideal height and width for your barn door to ensure both functionality and aesthetic appeal.

Choosing the right door width depends on the hardware you plan to use.

When selecting a door width, remember to consider the overlap between the door and the door opening.

Our barn door hardware kits are compatible with doors ranging from 1/2 to 3 inches thick.

When installing barn door hardware, a header is crucial for several reasons:

• Enhanced Aesthetics: A header provides a cleaner and more finished look to your installation, elevating the overall appearance of your space.
• Structural Integrity: By distributing the weight of the barn door system evenly, a header prevents potential damage to drywall, especially for large or heavy doors.
• Flexible Installation: Headers come pre-drilled with track mounting holes, allowing you to customize the track's position on the wall. Without a header, you're limited to the stud locations.

For your barn door header support, a sturdy hardwood is recommended. This will ensure it can adequately support the weight of your barn door.

Here are some popular choices:

• Red Oak: Known for its strength, durability, and attractive grain.
• White Oak: Another strong and durable option with a slightly lighter color.
• Maple: Offers excellent strength and a clean, classic appearance.
• Birch: A solid choice that is affordable and readily available.
• Poplar: Known for its consistency and paintability.

Avoid softwoods like pine, as they may not be strong enough to support the weight of your barn door over time.

For optimal support, we recommend a minimum header board thickness of 3/4 inches. The length of your header board should be equal to or slightly exceed the length of your barn door track. This ensures adequate support for the weight of your door and prevents sagging or instability.

Yes, we craft each door to your exact specifications, ensuring a unique and personalized fit for your home.

Our doors are crafted for interior use and may not be suitable for outdoor environments. If you need a door for an exterior application, please contact Evan at evan@thebarndoorhardwarestore.com to discuss weather-resistant options.

Production times for our custom-built doors are typically between 4-6 weeks (interior) and 6-8 weeks (exterior). You can expect your order to arrive within 3-5 business days on the East Coast, 5-7 business days on the West Coast, and 10-14 business days for Alaska, Hawaii, and Puerto Rico. Canadian deliveries usually take 5-10 business days. Please note that these are estimates and may be subject to slight variations.

Dalmatian will deliver your order using their own trucks within the Northeast U.S. For orders outside the region, we use FedEx Freight Shipping with liftgate service.

Your order will be packaged securely with shrink wrap, cardboard liners, or foam wrapping, depending on the shipping method. For FedEx Freight deliveries, you'll receive a tracking code and a call from the local hub to schedule delivery.

Please note that curbside delivery is the standard service, and oversized doors may require additional assistance from you.

Our doors are not pre-drilled for hardware. This allows you to customize the placement of your chosen hardware.

Yes, this product does come with a manufacturer's warranty. You can find more information about the warranty terms and conditions here.

Absolutely! We have a Pinterest page dedicated to showcasing our installed barn door hardware projects. You can find plenty of photos and inspiration there.

If you have any further questions or would like to discuss your project in more detail, please don't hesitate to reach out to Evan at evan@thebarndoorhardwarestore.com. We're always happy to help and provide personalized recommendations to ensure you create the perfect barn door solution for your space.