FREQUENTLY ASKED QUESTIONS
I have never had a barn door before. Where should I start?
We’re here for you all day, every day, even on weekends. If you need help with your order, just shoot an email to evan@thebarndoorhardwarestore.com. He’ll give you all the suggestions, ideas, and personal assistance you need to get your order just right.
What range of barn door thicknesses is compatible with your hardware?
Our single track barn door hardware kits are designed for doors that are 1-3/8 to 1-3/4 inches thick. But don't worry! If your door is thinner or thicker (up to 3 inches), we also offer spacer extenders and hex bolts to make it compatible.
Do I need a header for my barn door setup?
When installing barn door hardware, a header is crucial for several reasons:
- Enhanced Aesthetics: A header provides a cleaner and more finished look to your installation, elevating the overall appearance of your space.
- Structural Integrity: By distributing the weight of the barn door system evenly, a header prevents potential damage to drywall, especially for large or heavy doors.
- Flexible Installation: Our barn door tracks come pre-drilled with mounting holes for easy installation. Using a header allows you to precisely position the track on your wall, giving you more design flexibility. Without a header, you're limited to mounting the track directly onto wall studs.
What type of wood is best for a barn door header support?
For your barn door header support, a sturdy hardwood is recommended. This will ensure it can adequately support the weight of your barn door.
Here are some popular choices:
- Red Oak: Known for its strength, durability, and attractive grain.
- White Oak: Another strong and durable option with a slightly lighter color.
- Maple: Offers excellent strength and a clean, classic appearance.
- Birch: A solid choice that is affordable and readily available.
- Poplar: Known for its consistency and paintability.
Avoid softwoods like pine, as they may not be strong enough to support the weight of your barn door over time.
What is the recommended thickness and length for a barn door header support?
For optimal support, we recommend a minimum header board thickness of 3/4 inches. The length of your header board should be equal to or slightly exceed the length of your barn door track. This ensures adequate support for the weight of your door and prevents sagging or instability.
What is the thickness and width of the barn door hardware track?
The barn door hardware track, constructed from robust steel, measures 1/4 inch in thickness and 1-1/2 inches in width.
If I need a track longer than 8 feet, how will it be shipped and assembled?
Tracks up to 8 feet long will be shipped as a single piece. Longer tracks will be shipped in sections that can be easily connected using the included hardware.
Do you offer custom track lengths for barn door installations?
Yes, we can provide custom track lengths to suit your specific needs. Please note that custom orders may have a slightly longer processing time. To request a custom track length, please contact Evan at evan@thebarndoorhardwarestore.com. He will guide you through the process and provide you with a quote.
Important: Custom length tracks are typically not covered by our standard warranty, and returns may not be accepted. Please review our return policy for more details.
Is this barn door hardware product suitable for outdoor use?
All hardware included is weather-resistant, except for the bolts. Please purchase outdoor-grade bolts from your local hardware store.
Is there a weight limit for the included wheels?
Yes, the included wheels are best for doors weighing less than 150 pounds. For heavier doors (up to the track's weight limit), we recommend using metal wheels.
How much of a gap will there be between the barn door and wall?
The space between your barn door and the wall depends on how thick your door is. Our standard track sticks out 2-1/4 inches from the wall. If your door is 1-1/2 inches thick, there'll be a 3/4 inch gap between the door and the wall. This usually means you can avoid using a header, which would make the gap bigger. For thicker doors, you can use headers and spacers to get the exact spacing you want.
How do I adjust the space between my barn door and the trim or wall?
To adjust the space between your barn door and the trim or wall, you can:
- Modify the header board: By altering the thickness of the header board, you can create the desired clearance.
- Utilize spacer extenders: Spacer extenders can be inserted between the track and the wall or header board to provide additional space between the door and the trim or wall.
These methods allow you to customize the fit of your barn door to your specific needs and preferences.
Can I extend a barn door track if it’s too short?
Yes, you can extend your existing barn door track. We offer additional track sections with mounting hardware that can be seamlessly connected to your current track, allowing you to customize the length to fit your needs.
Can I convert a single track barn door system to a double track bypass system?
Yes, you can convert your single-track barn door system to a double track. Conversion kits are available and typically include additional track, hangers, and hardware to accommodate double doors. For detailed information on converting your single track to double, email Evan at evan@thebarndoorhardwarestore.com and he will help you out!
My door is larger than average. Is there a size limit for barn doors?
To prevent a door wider than 4 feet from warping or bowing over time, we recommend using additional hangers to distribute the weight more evenly.
Is a floor guide essential for a barn door installation?
A barn door floor guide is a crucial component of any barn door hardware system. This bracket, floor-mounted included in our barn door hardware kits, ensures that the door remains aligned with the track above, preventing it from swinging towards or away from the wall.
Types of Floor Guides:
- Floor-Mounted Door Guide: Our floor-mounted door guide is the most popular type and is included in all our kits. It's installed on the floor near the door frame.
- Wall-Mounted Door Guide: If you prefer to avoid drilling into your floors, a wall-mounted guide can be used. It attaches to the baseboard or wall at the bottom edge of the doorway opening.
Benefits of Using a Floor Guide:
- Smooth Operation: Prevents the door from swinging, ensuring a smooth and quiet sliding motion.
- Durability: Made from high-quality materials to withstand daily use.
- Easy Installation: Includes all necessary hardware and clear instructions.
I'd like to see more examples of your barn door hardware installations. Do you have a gallery or portfolio?
Absolutely! We have a Pinterest page dedicated to showcasing our installed barn door hardware projects. You can find plenty of photos and inspiration there.
Have more questions?
If you have any further questions or would like to discuss your project in more detail, please don't hesitate to reach out to Evan at evan@thebarndoorhardwarestore.com. We're always happy to help and provide personalized recommendations to ensure you create the perfect barn door solution for your space.
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